In the dynamic world of warehousing and logistics, the question of whether an order picker can be used for picking small items is a topic that often sparks debate. As a seasoned supplier of order pickers, I've witnessed firsthand the diverse needs of our clients and the challenges they face in optimizing their picking processes. In this blog post, I'll delve into the feasibility of using order pickers for small item picking, exploring the advantages, limitations, and key considerations.
The Role of Order Pickers in Warehousing
Order pickers are essential equipment in warehouses, designed to efficiently retrieve items from storage locations and prepare them for shipment. These machines come in various types, including Mobile Warehouse Shelf Picking Machine, Electric Aerial Order Picker, and Order Picker Truck, each tailored to specific warehouse layouts and requirements.
The primary function of an order picker is to enhance productivity and accuracy in the picking process. By allowing operators to reach high storage locations and move quickly through the warehouse, order pickers can significantly reduce the time and effort required to fulfill orders. However, when it comes to picking small items, there are several factors to consider.
Advantages of Using Order Pickers for Small Item Picking
1. Increased Efficiency
One of the main advantages of using an order picker for small item picking is the potential for increased efficiency. With the ability to reach multiple storage levels and move quickly between locations, order pickers can cover more ground in less time compared to manual picking methods. This is particularly beneficial in large warehouses with high volumes of small items to pick.
2. Improved Ergonomics
Order pickers are designed to provide a comfortable and ergonomic working environment for operators. By reducing the need for operators to bend, stretch, and lift heavy items, order pickers can help prevent injuries and fatigue, leading to increased productivity and job satisfaction. This is especially important when picking small items, which often require repetitive movements and fine motor skills.
3. Enhanced Accuracy
Order pickers are equipped with advanced technology and features that can help improve the accuracy of the picking process. For example, some order pickers are equipped with barcode scanners and inventory management systems that can ensure that the correct items are picked and that the inventory levels are updated in real-time. This can help reduce errors and improve the overall quality of the picking process.
Limitations of Using Order Pickers for Small Item Picking
1. Limited Storage Capacity
One of the main limitations of using an order picker for small item picking is the limited storage capacity of the machine. Most order pickers are designed to carry a certain amount of weight and volume, which may not be sufficient for picking large quantities of small items. This can result in multiple trips back and forth to the packing area, increasing the time and effort required to fulfill orders.
2. Difficulty in Handling Small Items
Another limitation of using an order picker for small item picking is the difficulty in handling small items. Small items can be easily misplaced or lost, and they may require special handling techniques to ensure that they are picked and packed correctly. This can be challenging for operators, especially when working at height or in a fast-paced environment.
3. Cost
Order pickers can be expensive to purchase and maintain, which may be a deterrent for some businesses. In addition, the cost of training operators to use the machine safely and effectively can also be significant. When considering using an order picker for small item picking, it's important to weigh the potential benefits against the cost.
Key Considerations for Using Order Pickers for Small Item Picking
1. Warehouse Layout
The layout of the warehouse is an important consideration when using an order picker for small item picking. The warehouse should be designed to accommodate the size and maneuverability of the order picker, and the storage locations should be organized in a way that facilitates efficient picking. For example, small items should be stored in easily accessible locations, and the aisles should be wide enough to allow the order picker to move freely.
2. Item Characteristics
The characteristics of the small items to be picked, such as size, weight, and shape, should also be considered. Some order pickers may be better suited for picking certain types of small items than others. For example, if the items are very small and lightweight, a manual order picker may be sufficient. However, if the items are larger and heavier, an electric order picker may be required.
3. Operator Training
Proper operator training is essential when using an order picker for small item picking. Operators should be trained on how to use the machine safely and effectively, as well as on the proper handling techniques for small items. In addition, operators should be trained on how to use the barcode scanners and inventory management systems to ensure that the correct items are picked and that the inventory levels are updated in real-time.
Conclusion
In conclusion, while there are some limitations to using order pickers for small item picking, there are also several advantages that make them a viable option for many warehouses. By carefully considering the warehouse layout, item characteristics, and operator training, businesses can determine whether an order picker is the right solution for their small item picking needs.
If you're interested in learning more about our order pickers and how they can be used for small item picking, please don't hesitate to contact us. Our team of experts is available to answer your questions and provide you with a customized solution that meets your specific requirements. Let's work together to optimize your picking process and improve the efficiency and profitability of your warehouse.
